EMI Analyzer limitations

The EMI Analyzer runs an electromagnetic field solver on the geometry of your board. It gives more detail than a rule-based design checker, but it does not replace measurements at a test house. This page describes what the results can and cannot be used for.

Geometric checks

The findings shown a few seconds after upload are geometric. They look for known causes of emissions: a trace crossing a gap in its reference plane, a layer change with no nearby return via, an unterminated via stub, or copper close to the board edge. These findings show where to look. They do not run a simulation and cannot tell you how much your board radiates. A board with no findings has not passed any test.

Limitations

LimitationKindExplanation

Only comparisons between board versions are reliable

method

Comparing two versions of the same board gives a reliable result, for example that one layout radiates 8 dB less than another at 480 MHz, and which trace causes the difference. Modelling errors largely cancel between two runs of the same design, so a comparison remains valid despite the other limitations on this page. Absolute field strengths do not. Treat any single value as an order-of-magnitude estimate, not as a measurement.

Whole-board solves are not supported

hard

A 100 × 80 mm board meshed at 25 µm has about 1.9 billion cells. That requires about 138 GB of memory and roughly ten weeks of computation. A graded mesh reduces this to about two weeks. Analysis therefore runs on a region that you select. This is a limit of the FDTD method, not of this implementation.

Cable radiation is not modelled

hard

Below about 300 MHz, most emission failures are caused by common-mode current on an attached cable harness, which acts as the antenna. The model contains only the board, so it cannot show this effect. A low result in this band does not mean that the product will pass an emissions scan.

The useful frequency range is about 100 MHz to 3 GHz

band

To resolve the lowest frequency of interest, the simulation must run for 3 / f_min. The timestep is set by the smallest mesh cell, which is around 0.05 ps for PCB features. Resolving 30 MHz therefore needs several hundred thousand additional timesteps, and emissions in that range are usually dominated by cable effects.

Results are relative unless you supply a driver spectrum

setup

openEMS simulates passive structures. It calculates how the layout responds to an excitation, but it has no information about the signals on your board, such as a buck converter switching 3 A in 4 ns. Absolute field strengths require a defined source: a declared edge rate and amplitude, or a measured switching edge.

Components are not modelled

setup

ICs, connectors and decoupling capacitors are represented only by their copper geometry, unless lumped models are provided. Package parasitics dominate above about 1 GHz, so results in that range describe the bare board and not the assembled board.

Stackup material values must be correct

setup

Permittivity and loss tangent depend on frequency and on the fabricator. If your board file does not include them, FR-4 values are used and marked "assumed" in the stackup panel. An incorrect εr shifts every resonance in the result.

Mesh resolution limits accuracy

method

FDTD uses a rectilinear grid, so curved and angled copper is approximated in steps. A finer mesh reduces this error. Each halving of the cell size costs roughly four times as much computation.

Immunity checks are layout rules, not an immunity test

method

The ESD, shield and reset-line checks look for the layout mistakes behind most IEC 61000-4-2 and 61000-4-4 failures, from how parts are placed and connected. Nothing is injected or simulated, so they cannot say what discharge or burst level a board survives. Parts are recognised by reference designator, value and footprint: a protection device the tool does not recognise is reported as missing, and a connector counts as I/O by how close it sits to the board edge.

Board data is stored and processed in the cloud

privacy

Uploaded board files and their results are stored in DigitalOcean Spaces and processed by a worker operated by EmbeddedCI. They are not sent to any third-party service or external solver. The files do leave your network, so handle them as you would any other cloud upload of an unreleased design.

Results are not a compliance prediction

legal

Where a CISPR limit line is shown, it is a reference for comparing versions of your own board. It is not a pass or fail result, it is not a pre-scan, and it does not replace testing at a test house.

How the numbers are calculated

  • The solver is openEMS, a free, open-source finite-difference time-domain (FDTD) field solver. Its physics are used unmodified.
  • Memory use is 72 bytes per mesh cell: six field and operator arrays with three components each, in single precision.
  • Run time is cells × timesteps ÷ throughput. Throughput on a typical worker is 150 to 250 million cell updates per second. FDTD is limited by memory bandwidth, so adding CPU cores has a smaller effect than you might expect.
  • The timestep is set by the Courant limit, which depends on the smallest cell along any axis. On a PCB this is almost always the vertical mesh through a thin dielectric layer, not the trace width. For this reason, refining the vertical mesh costs about four times more than it appears to.

Back to the EMI Analyzer.